In automation, processes for joining metals are about plant availability, the reduction of technical and organizational downtime, and fast cycle times. For these points to not to be endangered in your company, the use of a torch cleaning station for automated MIG / MAG welding is indispensable. A torch cleaning station as a system component in the welding cell ensures that the functionality of the welding torch is maintained so that no process errors occur.
Say goodbye to double the work; detect and correct automated welding errors on the fly thanks to state-of-the-art systems that allow you to follow the trajectory of the seam.
In the world of metalworking, everyone is looking for a way to bring down the cost of their process. An inexpensive and relatively easy way to do so is with chemicals. Specifically, using anti-spatter chemicals for your welding consumables to prolong the life of your contact tips, nozzles, and diffusers.
When you are going from air-cooled to water-cooled welding torches, the biggest component is water. Since water is a good conductor of electricity, it does pose a threat as far as electrical hazards; whether it's to the welder itself, or to nearby workers, depending on if there is water on the floor. So when you're proposing water-cooled equipment, the maintenance is extremely important. You should be on a regular maintenance schedule. Starting from the water cooler and working our way to the torch, let's go through some steps that should be a part of your regular maintenance schedule.
As more people become aware of the harmful effects of welding fumes and regulations are put in place, more are moving to fume extraction torches as a solution.
In this blog we will go into detail on fume extraction torches; how they operate, design features, limitations, and maintenance so that you know what to expect before making the jump.
Looking at Seam Tracking means looking at a variety of possible solutions. Depending on your process, material, and cycle time needs, the right solution will usually present itself over time.
But with if you aren't aware of ALL the solutions available?
Or just know about a couple?
When I visit welding facilities around the country I get to see the ins and outs of many different welding processes, including the treatment, handling, and safety of their MIG guns and their general weld technique. I’ve seen both ends of the spectrum, good and bad.
When considering an automated welding process, fully or semi-automated, it is important to consider and compare the advantages and disadvantages of both for your operation, and how well each may (or may not) integrate into your established welding process. Sometimes, deciding one way or the other is very clear based on the kinds of welds being performed, and other times it’s a matter of how much productivity you need to meet your goals.
In fabrication, productivity is everything; anytime you have the opportunity to make your welding process more efficient and cost effective, you should consider that direction, and welding tractors do exactly that. Considering ways to improve productivity can be frustrating, so we’ve done the work for you.
When it comes to weld cell issues, oftentimes it is the simple things that are affecting its performance. Being able to know the basics and go through the basics will usually solve the vast majority of your robotic torch performance problems.