ABIBLOG: ABICOR BINZEL's Welding Blog

Fume Extraction Systems Basic Maintenance

Posted by Etienne Blouin on Nov 19, 2020 11:10:52 AM

Fume extraction systems are designed to help you, which also requires you take care of them. Maintenance is a simple, yet important part of keeping your fume extraction systems running at their optimal performance level. Whether you have a portable or large stationary fume system, the maintenance is manageable and necessary. These different systems require their own specific attention, but ultimately use the same maintenance checklist. 

Topics: Fume Extraction, health & safety

Practical tips for welding: 3 reasons for not using water as a coolant for welding

Posted by Florian Görlitz on Nov 3, 2020 2:32:04 AM

What do you actually use to cool your welding torch? Is water from the regular piping system running through the cooling system of your power source or have you filled in coolant? And do you often have to cope with torch failures? If this is the case, the choice of your coolant could provide information about the reason for the frequent torch failures. In fact, water is often used as a coolant during welding. Why this is not a good idea at all, and why it can even cause torch failures, is explained in this blog.

Troubleshooting Robotic Welding Arc Faults

Posted by Jason Jamiel on Nov 2, 2020 12:00:00 PM

Robotic welding is all about time and minimizing the loss of it. Everything from porosity, microarcing, and spattering contributes to an inefficient welding process that requires troubleshooting and problem solving.

Topics: Robotic Welding

Practical tips for welding: tungsten electrodes

Posted by Richard Baumann on Oct 22, 2020 1:39:21 PM

All about the welding accessories TIG welding electrodes

Finely crafted weld seams, clean welded joints, high-quality materials – welcome to the world of TIG welding and tungsten electrodes. Choosing the right tungsten electrode is just as important for TIG welding as the contact tip for MAG welding. The range of TIG welding electrodes on the market is just as colorful as the color coding that characterizes each individual type of tungsten electrode. In this blog post we would like to give you a good overview of the essential tungsten electrodes to make it easier for you to choose if you want to buy them.

Differences in welding fume extraction torches: from the extraction nozzle to the cable assembly

Posted by André Faber on Oct 20, 2020 4:56:45 AM

The decision to purchase and use a fume extraction system and a fume extraction torch to capture the health-endangering welding fumes directly at the source is becoming increasingly easier for many people. The awareness of the potentially hazardous gases in welding fumes has cleary spread throughout the industry.

Topics: Fume Extraction

Comparing Weld Inspection Methods

Posted by Jeff Henderson on Oct 12, 2020 9:41:00 AM

No matter how good your welding process is, weld defects are inevitable. Inspection ensures those defects are caught and fixed before your product goes out the door. Leaving this unaddressed can lead to customer issues, premature product failure, and a lot of other avoidable mistakes. In my experience, I have seen a number of issues impact welding. One of my most memorable experiences was during my time at Tower. We would always run into inconsistency in parts which caused a frenzy in figuring out the reasoning why. We'd argue with our internal and external stamping supplies, have holes and trimmed edges that would move or change, and spend countless hours on the robot cells touching up welds here and there. This lead to many different quality issues and wasted time chasing down and troubleshooting these inconsistencies. 

Topics: Robotic Welding, Automation, Weld Inspection

5 reasons for welding with a cobot

Posted by Simon Opper on Oct 7, 2020 5:42:06 AM

It doesn’t have to be a welding robot!

At some point, the time has come and:

  • the manual welder reaches the limits of his physical capacity
  • the quantities are too large to meet the desired delivery date
  • the topic of automation must be discussed

Automation? Aren’t these robot welding cells which usually take up a lot of space and are really expensive? In order to make their purchase profitable, enough parts have to be processed to operate the system at full capacity. In addition, there is the programming of the welding robot, which requires additional knowledge. Is there no interim solution if an industrial welding robot is still a size too big? Yes, there is: cobot welding.

Topics: Robotic Welding

What Changes When Implementing Robotic Fume Extraction In Your Operation?

Posted by Etienne Blouin on Sep 29, 2020 10:50:37 AM

Are you looking to continue advancing your welding process? You've completed the first step by adding robots to your operation, but now you're looking to improve safety among your team. Step two is setting up a robotic fume extraction system in your plant to improve air quality. The xFUME™ ROBO by ABICOR BINZEL USA and CA is the most effective and economical way to control welding smoke emissions with fume source capture.

Topics: Robotic Welding, Fume Extraction

Fume Extraction Kits for Manual, Machine & Robotic Welding Torches

Posted by Danny Seddon on Sep 23, 2020 3:49:29 AM

If you are looking to invest in Fume Extraction equipment but you don't want to use manual Fume Extraction torches because they are too heavy, your using a Machine/Robotic torch and your concerned about access issues or your simply on a tight budget - then here are a few external kits that you can use with your existing setup.

RAS Torch Kits 

The RAS fume extraction option is an economical and ergonomic alternative to integrated fume extraction torches e.g. RAB GRIP.

Topics: Fume Extraction

Explaining Weld Wire Cast for Robotic Welding

Posted by Jason Jamiel on Sep 18, 2020 10:11:00 AM

There are two physical elements of weld wire to be aware of in a robotic welding application. The first is the cast, which is the natural curvature of the wire. The second is the helix, which is the natural winding geometry of the wire's radial shape. 

Topics: Robotic Welding, Welding Consumables