ABIBLOG USA: ABICOR BINZEL's Welding Blog

When deciding on a new welding torch, value is everything. Value means you are getting the best performance, the easiest maintenance, and most comfortable usage for your competitive purchasing dollars. And when considering what value is when you’re looking at all the MIG gun options out there to try, superior design will deliver that value time and again. And if that design comes from the very same kind people who will end up using the final product, then you know you have a welding gun that was designed with the welder in mind.

If you weld with an ABICOR BINZEL air-cooled MIG gun, like the MB series, you're likely welding with the ultra-lightweight and durable BIKOX® cable. Like all cables, they can become damaged from wear and tear in and around the production plant, and might need a little tender loving care to get them back to working in the optimal manner.

It is very important to be familiar with the physical property of metals. It’s just as important to know the terms and measurements used to identify them, as well. There are three classifications of common properties – all of which are used to define metal. They are:

Let’s begin by understanding duty cycle. We all know what it is, but just for a quick refresh:  Duty cycle is a rating measurement of 10 minute increments using CO² gas.  So, if we take a 350 amp gun as an example – that means at it’s maximum it can weld 10 minutes at 350 amps with a constant current using CO² gas. 

Nozzle Dip, Aerosol Cans, Spray Bottles, Buckets, 55 gallon drums, Red, Blue, Green….  the options are endless in trying to determine what sort of anti-spatter to use.

First off, you might want to know what the heck surfacing is?  Surfacing is the process of rebuilding and/or protecting metals by adding metal alloys or ceramics.  These materials can be applied to a metal as either a powder or a solid.  Surfacing might seem like a needless, time-consuming task when you want to just grab your gun and weld, but it has some real advantages. Surfacing a part using a metal alloy or other material can: 

Gas metal arc welding (GMAW) is one of today’s most popular welding methods in nearly all industrial manufacturing fields. This is a positive development; however, the process has a wide range of risks for the welder. Welders protect themselves from the negative effects of welding by wearing protective gear to protect the body and eyes from burns, electrical shock and bright light and ultraviolet radiation.

Every welding project generates hazardous fumes and smoke that can be dangerous to welders if inhaled.  One way to improve the safety of welding torch operators is with fume extraction welding.  Fume extraction welding offer efficient fume extraction through the torch itself through source capture.

In today’s manufacturing world, greater focus is being placed on maximizing the efficiency of all processes and operations on the plant floor.  When it comes to welding, shielding gas consumption is a central issue facing welding engineers and plant managers as they seek efficient and cost-effective manufacturing processes.