5 Misconceptions About Cobot Welding

Collaborative robots - or cobots - are increasingly changing the manufacturing landscape. By automating tasks, cobots have helped manufacturers streamline their operations and boost productivity. Specifically for welding, cobots have brought a level of precision and flexibility that's hard to match. 

Despite the recent spark in interest, there are still some misconceptions floating around that might be holding you back from investing. So, lets go over five common misconceptions about cobot welders and try to debunk them

Misconception #1- Cobots are a Replacement for Human Workers 

A common concern exists that cobots are going to take our jobs. But that's not usually how it plays out. Engineers design cobots to work with humans, handling the repetitive tasks that most skilled welders don't particularly enjoy. This allows them to focus on the challenging work that requires more creativity and problem-solving. 

By adding cobot welding into your operations you can unlock numerous benefits that transform your business. Here are some of the key advantages: 

• Automate welding tasks to free up your team for other responsibilities 
• Increase focus on tasks such as: 
• Inspecting weldments 
• Assembling parts 
• Preparing and fitting up the next part
• Keeping equipment running smoothly 
• Achieve a significant boost in: 
• Productivity 
• Quality 

Worth noting is that companies that have already brought cobots on board often end up creating more jobs, not fewer. By automating routine tasks, cobots give companies the bandwidth to take on new projects and expand their operations. So, instead of replacing human workers, cobots are creating new opportunities.

Misconception #2 - Cobots are Difficult to Program & Integrate

Another common misconception is that cobots are complex, difficult to program and integrate into existing workflows. Some cobots need special training and skills. However, models like ABICOR BINZEL's iBOTone® have easy-to-use interfaces. They also feature simple robot free language and color-coded programming, simplifying the process of setting welding parameters.

Some cobot manufacturers provide software that lets users program and simulate cobot tasks easily. You do not need a lot of programming knowledge. Additionally, many cobot manufacturers provide training and support programs to help users get started quickly and easily. 

Many companies have said they could add cobots to their operations in just a few days. This caused little disruption to their current workflows. Cobots may have a small learning curve at first. However, they are usually easy to program and fit into current operations.

Misconception #3 - Cobots are Limited to Simple Tasks 

Some people think cobot welding is only good for simple tasks like welding small parts or doing repetitive welds. But that's not the case anymore.

Modern cobot welding systems can manage complex tasks. They can weld large, detailed parts and do multi-pass welds. These systems can also weld different types of materials. This advancement in robotic welding allows for greater flexibility and application.

Some of the latest cobot welders come equipped with software that let them adjust to changes in the welding process. This means they can manage changes in part shape or material properties. They can still make high-quality welds, even when working on many different projects at the same time. 

Companies are already using cobots to work on complex projects like aerospace components, automotive parts, and medical devices. Cobot welding began as a simple technology. Now, it has become a smart tool for tough welding jobs.

Misconception #4 - Cobots are not Safe for Human Collaboration

Another common misconception is that cobots are not safe for humans. People think they need many safety measures to avoid accidents. But here's the thing: safety is the top priority for cobots. Many engineers create modern models with built-in safety features like force limiting, collision detection, and customizable safety zones. 

One of the most impressive features is the advanced safety software. It lets users create customized safety zones and track cobot movement in real-time.

This means humans and cobots can work together seamlessly, without the need for excessive safety precautions. In most cases, you will only need basic personal protective equipment (PPE) and welding curtains. This will help create a safe welding environment. 

Overall, engineers create modern cobots with safety in mind, making them a reliable and secure addition to the workplace. By using advanced safety features and software, humans and cobots can work together safely and efficiently. This does not reduce productivity or peace of mind.

Misconception #5 - Cobots are too Expensive for Small and Medium-sized Enterprises

Finally, some people believe that cobots are too expensive for small and medium-sized enterprises (SMEs). Some cobots can be expensive, but many manufacturers provide affordable options. You can adjust these cobots to meet the needs of small and medium-sized enterprises (SMEs).

Many developers design cobot systems to be modular and adaptable. This means you can easily add them to your current workflow without a significant alteration. 

Plenty of smaller companies are already using cobots to stay competitive and boost productivity - without sacrificing quality. Moreover, by choosing cobots over traditional automation methods, SMEs can achieve significant cost savings.

For instance, cobots eliminate the need for expensive guarding, safety scanners, and advanced programmers. They are easy to program and deploy. This means you do not need to hire a special robot programmer. This can save you tens of thousands of dollars each year.

Conclusion

By debunking these common misconceptions, it's clear that cobots can be game-changers for manufacturers of all sizes. They work alongside humans, safely and efficiently, to boost productivity, quality, and innovation. Whether you're looking to automate repetitive tasks, improve safety, or simply stay competitive, cobots are worth considering. So why not explore the possibilities and see how cobots can help take your business to the next level?

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